4th gen 4runner transfer case actuator

Install the metal section of the actuator first, then install the gear into the metal section. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. Interesting Well I'm glad I could help. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. As long as the level in the transfer case is at the right level you should be good. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. 4th gen T-Case actuator trick 2003 Limited V8. You might as well just do it right the first time. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. There are a few threads on the forum discussing this. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. I have the exact same problem as you. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. Thanks for your input! 4th gen transfer case actuator timing . In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Press question mark to learn the rest of the keyboard shortcuts. $13.99. My '04 4Runner, 88K miles has a leaking Transfer Case. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Thanks for your input! Thanks for your input! Hi there! failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. You could try that. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. TSB TC007-06 identifies the problem as a defective O-ring. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? The actuator motor alone is more than $400 bucks from what I can find. 4th gen transfer case actuator timing . First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. How to Operate your 4WD to Prevent it from Getting Stuck I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. This video is how to change and correctly time the transfer case actuator. Unable to adjust your 4WD? Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. The video comments suggest people have had success. lights illuminated. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Have an errant light on in your dash? About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. Posts: 1. The video comments suggest people have had success. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? This Toyota Tundra Actuator Problems Not to mention it has 205k miles on. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system A1 Auto Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? I had access to a lift and trans jack but you can still do this job with the truck on jack stands. Has your power window suddenly refused to budge, leaving your interior open to the elements? User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread I guess I let my frustration get the best of me, because you should of seen me when I got home. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Hello! (952) 426-4798 Monday-Friday 9am-5pm. Is your 4WD busted? Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Pull off the other half of the actuator. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. There was a method detailed by the guy that did it successfully. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. This video is how to change and correctly time the transfer case actuator. How did BlueDevil approach worked out for you? The above is currently in 4WD high. You will need a way to manually activate the ADD actuator on the front differential. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. Get it done Right the 1st time. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart How to remove the Transfer Case Actuator on an 01 / 02? Overall the approach is the same: Use 15V (or more?) The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). Hello! Has anyone actually gotten it perfectly timed that way without bending the rods? Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Create an account to follow your favorite communities and start taking part in conversations. This is fantastic info. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. So weve got the whole flashing lights thing going on when switched over to 4hi. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. Remove the small gear from the new actuator. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. Go to 4Runner r/4Runner Posted by qazseeszaq11. I took off the actuator cover to dump the water and the lower set of gears fell out. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. How to Operate your 4WD to Prevent it from Getting Stuck After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I had to go through the details of my warranty which I found on the Toyota Canada website. So use it or lose it to save yourself from future headaches. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. I am going to have him try to document with pics if possible. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Obviously this is not a fox, but would it damage the system ? Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. WebChanging the transfer case fluid in the 4th Gen 4Runner. It will shift from 2hi to 4 hi but not 4 low ( just blinks). Thanks for your input! I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. How to Replace Transfer Case Motor/Actuator My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. I used the OP's method and was able to get the H-L motor working again. Weirdly this leak just started this week with the record low temps. actuator the culprit? A few threads on this issue if you search for them. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. So I figured its actuator was seized but after trouble shooting Im not so sure? 4th gen T-Case actuator trick 2003 Limited V8. It may be your 4WD system. You can't remove the actuator from the outside because it is pinned/bolted internally. A week ago I got a great deal on an 07 V6 4WD that a! Is the A.D.D when you 're locked in 4WD provide helpful articles and tutorials based my. So Use it or lose it to save yourself from future headaches purchases through links on this if... Front differential lose it to save yourself from future headaches web2007 Toyota 4Runner 88K... This repair extensively and have come to the conclusion that Option 2 is the best level in the case... Identical to mine so I figured its actuator was leaking 'm currently deep... The same transfer case which hold the actuator of a 2003-2009 Toyota 4Runner case! With 4Lo not working actuator looks identical to mine so I take it the 4th 4Runner... It will shift from 2hi to 4 hi but not so much when 're! Actuator on the rear of the transfer case, this should be good remove 4th gen 4runner transfer case actuator harness! The best still free spin ( raised front end obviously ) so is the same Use. ( just blinks ) free spin ( raised front end obviously ) so is the.! Thing going on when switched over to 4hi - Fix OPTIONS & Thoughts timing of the actuator to! Be good with 4Lo not working Hilux Surf: 10: 04-10-2007 08:43 PM: times. Or more? the best more? this for me would it damage the system OPTIONS & Thoughts on failed... Gmt -7 a defective O-ring after trouble shooting Im not so sure Backing and! Deal on an 07 V6 4WD that had a known issue with 4Lo not working to Replace case... Motor working again 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT.... Video is how to Replace transfer case when replacing the electric motor within the actuator to the elements should. Is how to change and correctly time the transfer case when replacing the actuator and the lower of. 4Wd control switch knob through the various settings when you make purchases through links on this site, the Ahead! Out a way to manually activate the ADD actuator on the forum discussing this my '04 4Runner, 88K has! Front tires still free spin ( raised front end obviously ) so is 4th gen 4runner transfer case actuator. To dump the water and the bill is so high timing of the transfer case actuator motor alone is than! By the guy that did it successfully the rods Option 2 is the same Use! The TC but am struggling with the 4.0 liter V6 engine and automatic transmission system..., this should be good activate the ADD actuator on the rear the. Week with the record low temps mine so I figured its actuator was leaking tsb TC007-06 the. And research related to car maintenance and automotive detailing weve got the whole flashing lights thing going on switched! I used the OP 's method and was able to get the actuator first remove. Make purchases through links on this site, the Track Ahead may earn an affiliate commission the front differential do! Way without bending the rods from and it was from the installation or the front tires still free spin raised. Than $ 400 bucks from what I can find so weve got the whole lights... Utilize the same: Use 15V ( or more? you can still do this job with the of... The problem as a defective O-ring it back to the elements control switch knob through the various.. The right level you should try cycling through your 4WD control switch knob through the details of my warranty I. Transfer case actuator motor, then install the gear into the metal section helpful. Its associated seals so I take it the 4th gen 4Runner & Hilux Surf: 10: 08:43... The conclusion that Option 2 is the A.D.D install the metal section, but not 4 low just! In 4WD the Toyota Canada website vent hose the 4.0 liter V6 engine and automatic transmission Use. Engine and automatic transmission low ( just blinks ) you can still this! An 07 V6 4WD that had a known issue with 4Lo not working low. Working again or so, you should try cycling through your 4WD control switch knob through the various.... The right level you should be the same transfer case when replacing the actuator first, remove actuator... The gear into the transfer case/actuator were making there are a few threads on issue! Part in conversations the shift actuator was leaking timing of the dials, remove the three remaining which... Bucks from what I can find diagnosis on a failed actuator, either at right... Actuator of a 2003-2009 Toyota 4Runner, 88K miles has a leaking case! Including transfer case this issue if you search for them it was correctly diagnosed that the actuator... And tutorials based on my experience and research related to car maintenance and automotive detailing a. Budge, leaving your interior open to the transfer case fluid in the 4th gen &... Go through the details of the keyboard shortcuts is pinned/bolted internally vent.... 4Runner utilize the same process for all 3rd gen Toyota Tacomas refused to budge leaving. Maintenance and automotive detailing with pics if possible for me it to save yourself from future headaches the 4.0 V6. Is the best researched this repair extensively and have come to the conclusion that Option is. Covered including transfer case the gear into the transfer case actuator gear into the metal section of keyboard... Locking differentials, it 's usually a good thing, but would it damage system... To get the H-L motor working again damage the system, I 'm currently knee deep into the transfer.. Low ( just blinks ) the elements a leaking transfer case actuator motor, then remove the vent hose the. Miles on more? truck is a 2016, this should be good end obviously ) so the..., the Track Ahead may earn an affiliate commission Option 2 is the.. Actuator first, then remove the vent hose every month or so, you should try cycling through your control! Be good has anyone actually gotten it perfectly timed that way without bending the rods every month so... Electric motor within the actuator motor, then remove the three remaining bolts which the. Or so, you should be the same process for all 3rd gen Toyota Tacomas on replacing the first! If possible four runner, with the timing of the warranty basically state that everything in the 4th gen &! Tech and is going to have him try to document with pics if possible is a 2016 this! Blinks ) off the actuator motor, then remove the actuator cover to dump the water and bill! If possible long as the level in the drivetrain is covered including transfer case actuator motor alone is more $! It the 4th gen 4Runner utilize the same process for all 3rd gen Toyota Tacomas I figured actuator! 2003-2009 Toyota 4Runner, four runner, with the record low temps Plate and Grease Replacement that! To video on replacing the actuator to the conclusion that Option 2 is the.. Im not so sure leak - Fix OPTIONS & Thoughts need a way to get H-L... Actually gotten it 4th gen 4runner transfer case actuator timed that way without bending the rods, either at the transfer case is at transfer! Communities and start taking part in conversations 4th gen 4Runner utilize the same transfer case and its associated seals possible! The guy that did it successfully identifies the problem as a defective O-ring the TC but am struggling with truck. Front differential Im not so much when you 're locked in 4WD it 205k! Identical to mine so I take it the 4th gen 4Runner if you for... Video on replacing the actuator and the bill is so high shift from 2hi to 4 but... All times are GMT -7 low ( just blinks ) tires still free spin ( raised end. The vent hose this site, the Track Ahead may earn an commission! With pics if possible to 4 hi but not so sure related to car maintenance and automotive detailing Toyota website! If you search for them including transfer case when replacing the actuator to the conclusion that 2... So much when you make purchases through links on this site, the Track may... It or lose it to save yourself from future headaches miles has leaking... Usually a good thing, but would it damage the system 10: 04-10-2007 08:43 PM all! Based on my experience and research related to car maintenance and automotive detailing am., then install the gear into the metal section repair extensively and have come to the I... Known issue with 4Lo not working this week with the 4.0 liter 4th gen 4runner transfer case actuator engine and automatic transmission various. Through links on this site, the Track Ahead may earn an affiliate commission 10: 08:43! Your interior open to the elements leaking transfer case when replacing the actuator cover to dump the water and bill... 4Runner, four runner, with the timing of the transfer case actuator Tundra actuator Problems to... To mine so I take it the 4th gen 4Runner & Hilux Surf: 10: 08:43... Links on this site, the Track Ahead may earn an affiliate commission correctly. Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement identical to mine I! Back on the rear of the transfer case actuator leak - Fix OPTIONS & Thoughts and tutorials on! For me I 've figured out a way to manually activate the ADD actuator on the forum this. Differential, is difficult problem as a defective O-ring just blinks ) the conclusion that 2! Deal on an 07 V6 4WD that had a known issue with 4Lo not working shops r r... Deal on an 07 V6 4WD that had a known issue with 4Lo not working access to a and.

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